FK

"Frank Ketchum"

19/12/2003 10:08 PM

Work surface - How to attach masonite

I built some base cabinets for my shop and installed a top surface of 2 -
3/4" CDX plywood sheets glued & screwed together. Next, I want to put 1/4
inch masonite (hardboard) on top for a work surface. Lastly, I will wrap
the thing in a hardwood.

I want to be able to remove the masonite if I need to replace it ever. I
would use countersunk screws as a last option but I would rather use an
adhesive of some kind. What kind of adhesive would allow me to remove the
top later? I think liquid nails or wood glue would be too permanent.

Thanks
Frank


This topic has 14 replies

Po

"Pounds on Wood"

in reply to "Frank Ketchum" on 19/12/2003 10:08 PM

19/12/2003 10:28 PM

Frank, I've used tempered hardwood on benchtops several times, including a
reloading bench that is over 20 years old. In all cases I've used contact
cement. I would not be able to remove it to replace it of course, but I
could scrape it flat and put a new sheet on top. In reality I've never seen
the need to even do that. The top gets dirty and scratched, but what the
hell it's a work surface, in the shop.

So, I suggest you honestly consider the likelihood that you would ever
replace it. Then use solvent based contact cement.

--
Bill Pounds
http://www.bill.pounds.net/woodshop


"Frank Ketchum" <[email protected]> wrote in message
news:[email protected]...
> I built some base cabinets for my shop and installed a top surface of 2 -
> 3/4" CDX plywood sheets glued & screwed together. Next, I want to put 1/4
> inch masonite (hardboard) on top for a work surface. Lastly, I will wrap
> the thing in a hardwood.
>
> I want to be able to remove the masonite if I need to replace it ever. I
> would use countersunk screws as a last option but I would rather use an
> adhesive of some kind. What kind of adhesive would allow me to remove the
> top later? I think liquid nails or wood glue would be too permanent.
>
> Thanks
> Frank
>
>

BA

Bay Area Dave

in reply to "Frank Ketchum" on 19/12/2003 10:08 PM

20/12/2003 2:53 AM

carpet tape worked for me. it held the top totally until one day
recently when I needed to remove the top temporarily to install a vise.

dave

Larry Blanchard wrote:

> In article <[email protected]>, [email protected]
> says...
>
>>I used Masonite in the same fashion. Since I work to close tolerances,
>>the hardwood edge securely holds down the top. A couple of pieces of
>>carpet tape could be used in case you find it not secure enough, but it
>>really should be fine if you can measure/cut accurately.
>>
>
> Don't know about carpet tape, but 2-sided turners tape works great.
>
>

DS

"Don Sforza"

in reply to "Frank Ketchum" on 19/12/2003 10:08 PM

20/12/2003 1:46 AM

Double stick carpet tape...

"Frank Ketchum" <[email protected]> wrote in message
news:[email protected]...
> I built some base cabinets for my shop and installed a top surface of 2 -
> 3/4" CDX plywood sheets glued & screwed together. Next, I want to put 1/4
> inch masonite (hardboard) on top for a work surface. Lastly, I will wrap
> the thing in a hardwood.
>
> I want to be able to remove the masonite if I need to replace it ever. I
> would use countersunk screws as a last option but I would rather use an
> adhesive of some kind. What kind of adhesive would allow me to remove the
> top later? I think liquid nails or wood glue would be too permanent.
>
> Thanks
> Frank
>
>

FK

"Frank Ketchum"

in reply to "Frank Ketchum" on 19/12/2003 10:08 PM

19/12/2003 11:44 PM


"Pounds on Wood" <[email protected]> wrote in message
news:[email protected]...
> Frank, I've used tempered hardwood on benchtops several times, including a
> reloading bench that is over 20 years old. In all cases I've used contact
> cement. I would not be able to remove it to replace it of course, but I
> could scrape it flat and put a new sheet on top. In reality I've never
seen
> the need to even do that. The top gets dirty and scratched, but what the
> hell it's a work surface, in the shop.
>
> So, I suggest you honestly consider the likelihood that you would ever
> replace it. Then use solvent based contact cement.
>
>

Bill

Yeah, this has crossed my mind but I've seen numerous posts recommending
hardboard for a removable solution, so there must be a good way of doing it.
I hadn't thought of just putting a new one on top of the old if I need to.
Thanks

Frank



cC

[email protected] (Charlie Self)

in reply to "Frank Ketchum" on 19/12/2003 11:44 PM

20/12/2003 1:22 AM

Frank Ketchum notes:

>
>Yeah, this has crossed my mind but I've seen numerous posts recommending
>hardboard for a removable solution, so there must be a good way of doing it.
>I hadn't thought of just putting a new one on top of the old if I need to.

Try #6 brass wood screws. Countersunk, of course. They're soft enough not to
damage tool edges, but easy to remove if the time comes, even the ones with
scarred tops (just drill 'em out).

Charlie Self

"Man is a reasoning rather than a reasonable animal."
Alexander Hamilton

http://hometown.aol.com/charliediy/myhomepage/business.html






















Ff

--={Flyer}=--

in reply to "Frank Ketchum" on 19/12/2003 10:08 PM

20/12/2003 5:04 AM

Put a layer of newspaper down on the surface first, then apply some Elmer's on
top of it. The glue will seep through the newspaper enough to bond to the ply,
but will release the masonite with a couple of pries with a putty knife. Been
doing that for years.

Tom Flyer

On Fri, 19 Dec 2003 22:08:18 GMT, "Frank Ketchum" <[email protected]>
wrote:

>I built some base cabinets for my shop and installed a top surface of 2 -
>3/4" CDX plywood sheets glued & screwed together. Next, I want to put 1/4
>inch masonite (hardboard) on top for a work surface. Lastly, I will wrap
>the thing in a hardwood.
>
>I want to be able to remove the masonite if I need to replace it ever. I
>would use countersunk screws as a last option but I would rather use an
>adhesive of some kind. What kind of adhesive would allow me to remove the
>top later? I think liquid nails or wood glue would be too permanent.
>
>Thanks
>Frank
>

BA

Bay Area Dave

in reply to "Frank Ketchum" on 19/12/2003 10:08 PM

19/12/2003 10:47 PM

I used Masonite in the same fashion. Since I work to close tolerances,
the hardwood edge securely holds down the top. A couple of pieces of
carpet tape could be used in case you find it not secure enough, but it
really should be fine if you can measure/cut accurately.

dave

Frank Ketchum wrote:

> I built some base cabinets for my shop and installed a top surface of 2 -
> 3/4" CDX plywood sheets glued & screwed together. Next, I want to put 1/4
> inch masonite (hardboard) on top for a work surface. Lastly, I will wrap
> the thing in a hardwood.
>
> I want to be able to remove the masonite if I need to replace it ever. I
> would use countersunk screws as a last option but I would rather use an
> adhesive of some kind. What kind of adhesive would allow me to remove the
> top later? I think liquid nails or wood glue would be too permanent.
>
> Thanks
> Frank
>
>

FK

"Frank Ketchum"

in reply to "Frank Ketchum" on 19/12/2003 10:08 PM

20/12/2003 10:45 PM


"Mike G" <[email protected]> wrote in message
news:[email protected]...
> Double sided carpet tape, the good stuff.
>

Thanks for this idea. I had definitely not thought about that. I don't
know why, because I use carpet tape all the time with my router table. I
think I will try this with the option of shooting some brads around the
perimeter if necessary as Doug suggests.

Frank

Jj

John

in reply to "Frank Ketchum" on 19/12/2003 10:08 PM

19/12/2003 4:27 PM

On Fri, 19 Dec 2003 22:08:18 GMT, "Frank Ketchum"
<[email protected]> wrotg:

>I built some base cabinets for my shop and installed a top surface of 2 -
>3/4" CDX plywood sheets glued & screwed together. Next, I want to put 1/4
>inch masonite (hardboard) on top for a work surface. Lastly, I will wrap
>the thing in a hardwood.
>
>I want to be able to remove the masonite if I need to replace it ever. I
>would use countersunk screws as a last option but I would rather use an
>adhesive of some kind. What kind of adhesive would allow me to remove the
>top later? I think liquid nails or wood glue would be too permanent.
>
>Thanks
>Frank
>
How about a rabbet or even a 45 angle on the hardboard and holding it
down with the wrap?

John, in Minnesota

LB

Larry Blanchard

in reply to "Frank Ketchum" on 19/12/2003 10:08 PM

19/12/2003 3:56 PM

In article <[email protected]>, [email protected]
says...
> I used Masonite in the same fashion. Since I work to close tolerances,
> the hardwood edge securely holds down the top. A couple of pieces of
> carpet tape could be used in case you find it not secure enough, but it
> really should be fine if you can measure/cut accurately.
>
Don't know about carpet tape, but 2-sided turners tape works great.


--
Where ARE those Iraqi WMDs?

DW

Doug Winterburn

in reply to "Frank Ketchum" on 19/12/2003 10:08 PM

20/12/2003 2:01 AM

On Fri, 19 Dec 2003 22:08:18 +0000, Frank Ketchum wrote:

> I built some base cabinets for my shop and installed a top surface of 2 -
> 3/4" CDX plywood sheets glued & screwed together. Next, I want to put 1/4
> inch masonite (hardboard) on top for a work surface. Lastly, I will wrap
> the thing in a hardwood.
>
> I want to be able to remove the masonite if I need to replace it ever. I
> would use countersunk screws as a last option but I would rather use an
> adhesive of some kind. What kind of adhesive would allow me to remove the
> top later? I think liquid nails or wood glue would be too permanent.
>
I used the doubleback carpet tape routine, with a liberal application - I
thought - of about one third of the area covered. It worked for a day or
two, then the edges started lifting. I used the Norm technique with my HF
18 ga brad nailer around the perimeter only as much as needed. All is
well with very few brads after about 10 months.

I also edge banded with 3/4" red oak and gave it about 6 coats of
water-based poly. Holding up well with some scratches in the poly, but
not enough to look bad.

-Doug

MG

"Mike G"

in reply to "Frank Ketchum" on 19/12/2003 10:08 PM

19/12/2003 7:23 PM

Double sided carpet tape, the good stuff.

--
Mike G.
[email protected]
Heirloom Woods
www.heirloom-woods.net
"Frank Ketchum" <[email protected]> wrote in message
news:[email protected]...
> I built some base cabinets for my shop and installed a top surface of 2 -
> 3/4" CDX plywood sheets glued & screwed together. Next, I want to put 1/4
> inch masonite (hardboard) on top for a work surface. Lastly, I will wrap
> the thing in a hardwood.
>
> I want to be able to remove the masonite if I need to replace it ever. I
> would use countersunk screws as a last option but I would rather use an
> adhesive of some kind. What kind of adhesive would allow me to remove the
> top later? I think liquid nails or wood glue would be too permanent.
>
> Thanks
> Frank
>
>

Ff

--={Flyer}=--

in reply to "Frank Ketchum" on 19/12/2003 10:08 PM

20/12/2003 5:07 AM

Put a layer of newspaper down on the surface first, then apply some Elmer's on
top of it. The glue will seep through the newspaper enough to bond to the ply,
but will release the masonite with a couple of pries with a putty knife. Been
doing that for years.

Tom Flyer

On Fri, 19 Dec 2003 22:08:18 GMT, "Frank Ketchum" <[email protected]>
wrote:

>I built some base cabinets for my shop and installed a top surface of 2 -
>3/4" CDX plywood sheets glued & screwed together. Next, I want to put 1/4
>inch masonite (hardboard) on top for a work surface. Lastly, I will wrap
>the thing in a hardwood.
>
>I want to be able to remove the masonite if I need to replace it ever. I
>would use countersunk screws as a last option but I would rather use an
>adhesive of some kind. What kind of adhesive would allow me to remove the
>top later? I think liquid nails or wood glue would be too permanent.
>
>Thanks
>Frank
>

TD

"The Davenports"

in reply to "Frank Ketchum" on 19/12/2003 10:08 PM

19/12/2003 8:32 PM

> > I used Masonite in the same fashion. Since I work to close tolerances,
> > the hardwood edge securely holds down the top. A couple of pieces of
> > carpet tape could be used in case you find it not secure enough, but it
> > really should be fine if you can measure/cut accurately.
> >
> Don't know about carpet tape, but 2-sided turners tape works great.

Same thing...substrate is likely going to be foam(think), fiberglass(medium)
or plastic(thin). But all basicly the same thing.

Mike


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