EP

"Edwin Pawlowski"

06/01/2004 3:37 AM

Mortise by machine question.

Last week I assembled my new Delta mortising machine. Put in the bit and
made a few practice cuts in maple. Cut great and I was ready to go.

My first project, however is going to be pine. I got some furniture grade
stuff and figured it would be a good way to learn the art of m & t joints.
Using the same setup, the bit does not cut all that well. The maple gives
off a nice chip that is easily ejected through the slot in the chisel. The
pine loads up between the tip and the opening. In 16 cuts, I had to removed
it about 6 times. I have the chisel a little honing, but it seemed to make
little difference. I tried more clearance and it did not seem to matter.
Went back to the maple and it cut OK. I'm stumped. Any suggestions? I have
16 more mortises to make.

Oh, I used the "40¢" method of setup. I did not have a dime so I used a
nickel and five pennies. It that OK? ;)

--
Ed
[email protected]
http://pages.cthome.net/edhome


This topic has 23 replies

EP

"Edwin Pawlowski"

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

06/01/2004 8:29 PM


"terry boivin" <[email protected]> wrote in message:
> Not to sound snobish but lose the chisel mortise machine. Buy a
> plunge router and build a nice sled for it to make the all important
> mortises...If money is not an object then consider a horizontal boring
> machine. Their spiral bits and fine ajustment capabilities are
> wonderful.
>
> Oak is good...Cherry is better...
>
> TJB

I already have the plunge router. I just like the idea of square holes. If
I was a true traditionalist I'd be doing them by hand so I guess I'm only
semi-traditional.
Ed

eE

[email protected] (Eric G.)

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

06/01/2004 3:19 PM

What about drilling the hole out first with a 1/4" bit, and just using the
mortise chisel to square the hole? It's a whole extra step, but should
eliminate a lot of wood chips...
Eric
to e-mail, remove 'nojunk' from e-mail address

tt

[email protected] (tshiker)

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

06/01/2004 9:31 AM

"Edwin Pawlowski" <[email protected]> wrote in message news:<[email protected]>...
> "Tom Hintz" <[email protected]> wrote in message
> news:[email protected]...
> > Pine is probably the toughest wood to mortise with a machine because
> > it is so soft and collapses rather than cuts. It can also be loaded
> > with sap that mkaes it clog stuff up.
> > I have had better success by taking half-bites in pine, but even that
> > depends on how soft and sappy (no wise cracks...) the wood is.
> >
> > Tom Hintz
> > www.newwoodworker.com
>
> I was afraid of that. This will probably be my last m & t in Pine now that I
> know.
> Thanks,
> Ed



I had a similar problem when I was trying to teach my self how to hand
cut dovetails in pine. No matter how sharp I made the chisel the wood
just crushed.
I posted this fact to another NG and I was told to try it on a harder
wood. I picked up some Poplar and gave it another try. What a
difference the type of wood made. I still have a long way to go but I
practice on hardwood now and I get better every time.

Good Luck and God Speed.

Tom S.

dD

[email protected] (Daniel Martin)

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

06/01/2004 11:41 AM

I use pine for all my projects and I do have a Delta mortise machine.
What I have found is the quality of pine, humidity content and where
the pine comes from makes a huge difference. Another detail that is
important is when the tree was cut down. We cut our pine tress for
furniture making during the coldest months (January / February). This
reduces the amount of sap found in the wood and will mill and finish
better. I recently made a bed and I expected some minor issues since
the pine was not furniture grade and the humidity level was high. I
was able to do the mortises by plunging the first pass about half
pulling out and completing the remaining depth. The following sides
usually go well.

I will be starting a new project this weekend with excellent quality
wood and I do not expect any problems. I will post the progress or
deceptions. BTW pine furniture making in my part of the country is
very popular and in demand. We also have an abundance of white pines
to work with.

D.Martin






"Edwin Pawlowski" <[email protected]> wrote in message news:<[email protected]>...
> Last week I assembled my new Delta mortising machine. Put in the bit and
> made a few practice cuts in maple. Cut great and I was ready to go.
>
> My first project, however is going to be pine. I got some furniture grade
> stuff and figured it would be a good way to learn the art of m & t joints.
> Using the same setup, the bit does not cut all that well. The maple gives
> off a nice chip that is easily ejected through the slot in the chisel. The
> pine loads up between the tip and the opening. In 16 cuts, I had to removed
> it about 6 times. I have the chisel a little honing, but it seemed to make
> little difference. I tried more clearance and it did not seem to matter.
> Went back to the maple and it cut OK. I'm stumped. Any suggestions? I have
> 16 more mortises to make.
>
> Oh, I used the "40¢" method of setup. I did not have a dime so I used a
> nickel and five pennies. It that OK? ;)

tb

terry boivin

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

06/01/2004 12:45 PM

On Tue, 06 Jan 2004 03:37:35 GMT, "Edwin Pawlowski" <[email protected]>
wrote:
Not to sound snobish but lose the chisel mortise machine. Buy a
plunge router and build a nice sled for it to make the all important
mortises...If money is not an object then consider a horizontal boring
machine. Their spiral bits and fine ajustment capabilities are
wonderful.

Oak is good...Cherry is better...

TJB

>Last week I assembled my new Delta mortising machine. Put in the bit and
>made a few practice cuts in maple. Cut great and I was ready to go.
>
>My first project, however is going to be pine. I got some furniture grade
>stuff and figured it would be a good way to learn the art of m & t joints.
>Using the same setup, the bit does not cut all that well. The maple gives
>off a nice chip that is easily ejected through the slot in the chisel. The
>pine loads up between the tip and the opening. In 16 cuts, I had to removed
>it about 6 times. I have the chisel a little honing, but it seemed to make
>little difference. I tried more clearance and it did not seem to matter.
>Went back to the maple and it cut OK. I'm stumped. Any suggestions? I have
>16 more mortises to make.
>
>Oh, I used the "40¢" method of setup. I did not have a dime so I used a
>nickel and five pennies. It that OK? ;)

EP

"Edwin Pawlowski"

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

06/01/2004 4:37 PM


"Eric G." <[email protected]> wrote in message
news:[email protected]...
> What about drilling the hole out first with a 1/4" bit, and just using the
> mortise chisel to square the hole? It's a whole extra step, but should
> eliminate a lot of wood chips...
> Eric
> to e-mail, remove 'nojunk' from e-mail address

I may do that. The extra step will save time in the long run since I have
to remove the chisel to clear the bit every couple of holes.

From the little I've done so far, I don't anticipate problems from hardwood.
Of course, I did not anticipate problems here either.
Ed

DB

"David Binkowski"

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

07/01/2004 4:40 AM

If you marked your mortises you could just go to the drill press first for
some preliminary material removal. Set depth stop (or not) and just drill
out quick holes inside the marked area. Then go to the mortiser and do your
mortising just to square it up and remove what material is left. It will
mean less hard work on the mortiser. I can't imagine it taking alot longer
either, since you'll be spending less time hanging from the lever arm on the
mortiser. Perhaps I am overstating it.

I've just got my mortiser so I don't claim to be an expert yet, but I've
thought of this scenario, i.e. what to do on really tough woods when I have
alot of stuff to remove. I remember the drill press was very fast doing
preliminary cuts before chiseling or routing. Its a similar concept to
using the DP to remove material before routing after all. Noone wants to
stand there with a plunge router and turn 50 cubic inches of hardwood into
powder to make mortises, the majority is removed on the drill press. So why
not apply the preliminary DP work to mortising as well. At least when it
comes to deep ones, or on woods that are annoying (like your beloved pine).


--
The software said it ran under Windows 98/NT/2000, or better.
So I installed it on Linux...
"Edwin Pawlowski" <[email protected]> wrote in message
news:[email protected]...
>
> "Andy Dingley" <[email protected]> wrote in message
> >
> > How many flutes on the auger ? There are one flute and two flute
> > versions. Single flutes have more space and are supposed to clear
> > chips better on softwoods.
>
> This is a single
>
>
> >
> > I tend to use an undersized chisel, and plunge the first cut with a
> > lot of trouble. Then I cut adjacent to it, which doesn't bind in the
> > mortice because of the open side. It's quicker for me to cut four 3/8"
> > plunges than to cut one 3/4" plunge.
>
> Good idea, but I'm making 1/4" so I can't do it this time. I can nibble
at
> a side though.
> Thanks,
> Ed
>
>

FK

"Frank Ketchum"

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

06/01/2004 3:43 AM


"Edwin Pawlowski" <[email protected]> wrote in message
news:[email protected]...
> Last week I assembled my new Delta mortising machine. Put in the bit and
> made a few practice cuts in maple. Cut great and I was ready to go.
>
> My first project, however is going to be pine. I got some furniture grade
> stuff and figured it would be a good way to learn the art of m & t joints.
> Using the same setup, the bit does not cut all that well. The maple gives
> off a nice chip that is easily ejected through the slot in the chisel.
The
> pine loads up between the tip and the opening. In 16 cuts, I had to
removed
> it about 6 times. I have the chisel a little honing, but it seemed to
make
> little difference. I tried more clearance and it did not seem to matter.
> Went back to the maple and it cut OK. I'm stumped. Any suggestions? I
have
> 16 more mortises to make.
>

May have to adjust the RPMs when going from hardwood to soft? I'm not
really sure as I have one of these attachments for my drillpress and it does
nothing but collects dust.

> Oh, I used the "40¢" method of setup. I did not have a dime so I used a
> nickel and five pennies. It that OK? ;)
>

That's fine, it's like my method of when a machine can't pass the nickel
test, just tape 5 pennies together. They can almost all pass that one.

Frank

PB

Pat Barber

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

06/01/2004 5:00 PM

I have the same machine... If the chisel is "razor sharp", it
will cut the pine, but pine seems to do better with a router,
which is not the answer you are looking for. Try using a piece
of poplar as your "test bed" to see how sharp the bits and the
chisel really are.

Even furniture grade white pine is bit of a pain to work with.

I have found that hardwoods seem to do the best with that machine.


Edwin Pawlowski wrote:

> Last week I assembled my new Delta mortising machine. Put in the bit and
> made a few practice cuts in maple. Cut great and I was ready to go.
>
> My first project, however is going to be pine. I got some furniture grade
> stuff and figured it would be a good way to learn the art of m & t joints.
> Using the same setup, the bit does not cut all that well. The maple gives
> off a nice chip that is easily ejected through the slot in the chisel. The
> pine loads up between the tip and the opening. In 16 cuts, I had to removed
> it about 6 times. I have the chisel a little honing, but it seemed to make
> little difference. I tried more clearance and it did not seem to matter.
> Went back to the maple and it cut OK. I'm stumped. Any suggestions? I have
> 16 more mortises to make.
>
> Oh, I used the "40¢" method of setup. I did not have a dime so I used a
> nickel and five pennies. It that OK? ;)
>

uJ

[email protected] (Jerry McCaffrey)

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

07/01/2004 1:11 AM

Pat Barber <[email protected]> wrote in
<[email protected]>:

>I have the same machine... If the chisel is "razor sharp", it
>will cut the pine, but pine seems to do better with a router,
>which is not the answer you are looking for. Try using a piece
>of poplar as your "test bed" to see how sharp the bits and the
>chisel really are.
>
>Even furniture grade white pine is bit of a pain to work with.
>
>I have found that hardwoods seem to do the best with that machine.
>
>
Just did 2 dozen M&T joints in oak today. It's a lot smoother & cleaner than pine. Broke the 1/4" bit with 5 tenons to do. It just bound
in the piece and snapped. I sharpened the remaining piece of the bit on the sander, lowered it and continued. Had to bear down a bit more
and didn't have flat forstner bottoms, but got the job done. Quarter inch chisel for cleanup and now I need to get a new quarter inch
bit. So much for the ones with Delta. Recommenations appreciated ...

Jerry

AD

Andy Dingley

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

06/01/2004 4:29 AM

On Tue, 06 Jan 2004 03:37:35 GMT, "Edwin Pawlowski" <[email protected]>
wrote:

>My first project, however is going to be pine.

Pine's horrible stuff. Fluffs up when you cut it, and there might be
resin in there too.

How many flutes on the auger ? There are one flute and two flute
versions. Single flutes have more space and are supposed to clear
chips better on softwoods.

I tend to use an undersized chisel, and plunge the first cut with a
lot of trouble. Then I cut adjacent to it, which doesn't bind in the
mortice because of the open side. It's quicker for me to cut four 3/8"
plunges than to cut one 3/4" plunge.
--
Smert' spamionam

AD

Andy Dingley

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

06/01/2004 12:33 PM

On Tue, 06 Jan 2004 11:16:42 GMT, "Edwin Pawlowski" <[email protected]>
wrote:

>This will probably be my last m & t in Pine now that I
>know.

There's "pine" and "pine". Some sorts are much nicer to work than
others.

Here in the UK, most of the "pine" that the Sheds sell is actually
low-grade spruce or hemlock. If you can find some half-decent pine
that wasn;t grown like a rocket, it's not too bad. I tend to stick to
100 year old reclamation, rather than new.

This was a Xmas present
http://codesmiths.com/shed/things/boxes/sarah/
Made from parana pine, it was quite pleasant to work. Parana has a
reputation for toughness, but I found it very easy going.

wT

[email protected] (Tom Hintz)

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

06/01/2004 12:29 AM

Pine is probably the toughest wood to mortise with a machine because
it is so soft and collapses rather than cuts. It can also be loaded
with sap that mkaes it clog stuff up.
I have had better success by taking half-bites in pine, but even that
depends on how soft and sappy (no wise cracks...) the wood is.

Tom Hintz
www.newwoodworker.com

EP

"Edwin Pawlowski"

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

07/01/2004 3:54 AM



"DJ Delorie" <[email protected]> wrote in message
news:[email protected]...

> I have a plunge router, but I like the idea of square TENONS. >
> [1] The wedges in this:
http://www.delorie.com/wood/projects/tables/dining0001.png

Rounded will perform as well, but for appearance, square is best. Nice
work.
Ed

EP

"Edwin Pawlowski"

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

06/01/2004 8:36 PM


"Daniel Martin" <[email protected]> wrote in message >
> BTW pine furniture making in my part of the country is
> very popular and in demand. We also have an abundance of white pines
> to work with.
>
> D.Martin

We bought a Bennington pine dining room set back in 1976. Well made and
still beautiful furniture. It is massive compared to most with a 12/4 table
top and Admirals chairs that you can sit in comfortably for long periods of
time.

While I like working with some "fancier" woods, pine is about half of what
I do. It is the only wood that I'll apply a stain to.
Ed

EP

"Edwin Pawlowski"

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

07/01/2004 8:58 PM


"David Binkowski" <[email protected]> wrote in message
news:J4MKb.21732$P%[email protected]...
> If you marked your mortises you could just go to the drill press first for
> some preliminary material removal. Set depth stop (or not) and just drill
> out quick holes inside the marked area.


Probably what I'll do. I still have to prep the stock.

>
> I've just got my mortiser so I don't claim to be an expert yet, but I've
> thought of this scenario, i.e. what to do on really tough woods when I
have
> alot of stuff to remove.

What surpised me was the fact that he hard wood was easy and the soft wood
was hard. I've not tried jatoba or anything like that yet.
Ed



EP

"Edwin Pawlowski"

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

07/01/2004 3:52 AM



"DJ Delorie" <[email protected]> wrote in message
news:[email protected]...
>
> "Edwin Pawlowski" <[email protected]> writes:
> > While I like working with some "fancier" woods, pine is about half of
what
> > I do. It is the only wood that I'll apply a stain to.
>
> How do you avoid the splotching?

Until I started reading this NG, I never knew I had a problem with it.

I just sand to 220, apply stain, wipe it off. For darker stains you do get a
better appearance with a pre-condition, even mineral spirits works well.
Ed
[email protected]
http://pages.cthome.net/edhome

EP

"Edwin Pawlowski"

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

06/01/2004 11:15 AM


"Andy Dingley" <[email protected]> wrote in message
>
> How many flutes on the auger ? There are one flute and two flute
> versions. Single flutes have more space and are supposed to clear
> chips better on softwoods.

This is a single


>
> I tend to use an undersized chisel, and plunge the first cut with a
> lot of trouble. Then I cut adjacent to it, which doesn't bind in the
> mortice because of the open side. It's quicker for me to cut four 3/8"
> plunges than to cut one 3/4" plunge.

Good idea, but I'm making 1/4" so I can't do it this time. I can nibble at
a side though.
Thanks,
Ed

AD

Andy Dingley

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

07/01/2004 2:17 PM

On 06 Jan 2004 15:46:36 -0500, DJ Delorie <[email protected]> wrote:

>How do you avoid the splotching?

Good pine doesn't splotch (IMHE)

It's the fast grown stuff, fresh off the tree and still full of
unstable resin, that's the worst for splotching and bleeding.


(OK, all pine splotches - but slow-grown, or especially old recycled
stuff, is nothing like so bad)

EP

"Edwin Pawlowski"

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

06/01/2004 11:16 AM



"Tom Hintz" <[email protected]> wrote in message
news:[email protected]...
> Pine is probably the toughest wood to mortise with a machine because
> it is so soft and collapses rather than cuts. It can also be loaded
> with sap that mkaes it clog stuff up.
> I have had better success by taking half-bites in pine, but even that
> depends on how soft and sappy (no wise cracks...) the wood is.
>
> Tom Hintz
> www.newwoodworker.com

I was afraid of that. This will probably be my last m & t in Pine now that I
know.
Thanks,
Ed

AW

Allen Windhorn

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

06/01/2004 10:04 PM

"Edwin Pawlowski" <[email protected]> writes:

> Last week I assembled my new Delta mortising machine. Put in the bit
> and made a few practice cuts in maple. Cut great and I was ready to
> go...

Just bought one of those at Rockler this weekend (along with a
no-brand tenon jig), so I'm following the discussion avidly.

Where I am I would try putting the wood outside overnight -- it would
be stone-hard in the morning. Anyone tried that?

Regards,
Allen

DD

DJ Delorie

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

06/01/2004 3:50 PM


"Edwin Pawlowski" <[email protected]> writes:
> I already have the plunge router. I just like the idea of square holes.

I have a plunge router, but I like the idea of square TENONS. I've
never been able to make a pretty enough rounded tenon, except for once
in my Leigh jig (not the M&T - the dovetail).

I also have occasion to make angled through mortises through about 5"
of wood [1]. Hard to do with a router.

[1] The wedges in this: http://www.delorie.com/wood/projects/tables/dining0001.png

DD

DJ Delorie

in reply to "Edwin Pawlowski" on 06/01/2004 3:37 AM

06/01/2004 3:46 PM


"Edwin Pawlowski" <[email protected]> writes:
> While I like working with some "fancier" woods, pine is about half of what
> I do. It is the only wood that I'll apply a stain to.

How do you avoid the splotching?


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